Aluminum & Copper Forging Market Report 2026

Publish Date: September 2026
Updated Tariff & Recession Risk Analysis and Forecasts

The Aluminum & Copper Forging Market Report covers the $2.6 billion industry which specializes in controlled deformation of non-ferrous metals to enhance properties and create complex shapes for transportation, electrical, and industrial applications. Competitive structure features specialized forgers with particular expertise in non-ferrous material behavior and processing parameters. Market requirements increasingly emphasize weight reduction, electrical/thermal conductivity, mechanical properties, and increasingly complex geometries addressing application-specific requirements. Manufacturers face challenges balancing specialized equipment parameters, temperature control, material flow characteristics, and tariff considerations affecting both metal inputs and international market access. Industry leaders differentiate through advanced forging technologies optimized for non-ferrous characteristics, specialized process control enhancing property development, comprehensive testing validating performance, and increasingly simulation-driven design optimizing material distribution in a sector where both technical capabilities and material-specific expertise determine competitive positioning across diverse aluminum and copper forging applications.

Aluminum & Copper Forging Report

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Aluminum & Copper Forging Industry Definition


Aluminum & Copper Forging shapes non-ferrous metals into components with enhanced strength characteristics through controlled deformation processes. Companies heat and form aluminum, copper, and their alloys using specialized forging equipment designed for these softer, more temperature-sensitive metals. These businesses serve aerospace, electrical, and high-performance applications with components offering advantages in weight, conductivity, and corrosion resistance combined with improved strength from the forging process. The industry develops specialized techniques that optimize the unique properties of non-ferrous metals, creating components that combine light weight or electrical conductivity with the enhanced strength and grain structure alignment that forging provides.

NAICS Code: 332112

Number of Companies: 47

Number of Plants / Facilities: 59

Industry Employees: 6,612

Market Size: $2.6 billion

TARIFF IMPACT (Summer 2025 – Download Report for Updated Analysis)

This report has in-depth analysis on the recent US tariff changes on material costs, quantifying import dependencies, tariff exposure rates, and key source countries for the aluminum & copper forging sector.

Estimated Tariff Cost: $140 million

Relative Tariff Impact: VERY HIGH

Aluminum & Copper Forging Report Format


The 2026 U.S. Aluminum & Copper Forging Market Report is 63 pages of deep insights into the trends, dynamics, and forecasts shaping the industry. This market report is utilized by professionals to gain a in-depth understanding of the sector for business strategy, planning, forecasting, benchmarking, industry analysis, valuations, identifying organizational inefficiencies, financial analysis, and more.

With more than one hundred industry analyses and data sets covering trends from 2017 to 2025 and forecasts for 2026 and 2030, this report is one of the comprehensive assessments of the industry. The report includes market size & growth, detailed breakdown on 26 expenses, extensive financial analysis, forecasts, inventory statistics, 31 balance sheet benchmarks, company segmentation analysis, competitive intensity analysis, material costs benchmarks, profitability metrics, state metrics analysis, plant utilization, employee role analysis, inflation trend benchmarks, employee pay analysis, employee productivity benchmarks, and numerous other data sets.

Below are a few page images from the report and check out the table of contents for a complete overview.

aluminum & copper forging market size chart

OPEX breakdown

Aluminum & Copper Forging Profit Metrics

aluminum & copper forging BCG Matrix

 Factory Capacity Utilization Trend

Aluminum & Copper Forging Workforce Benchmarks



Report Table of Contents


Review the table of contents to understand the comprehensive insights in the report and why thousands of professionals and executives count on Kentley Insights for their industry research.

For this report, the core data is sourced from comprehensive business, operational, and economic surveys conducted by government and private institutions and filled out by a statistically significant number of companies in the aluminum & copper forging industry. The forecasts in the report are modeled by our research analysts using the latest economic forecasts, industry analysis, and historical trends.


1-2 – Market Report Overview & Contents

3 – Market Overview
– Data Sources & Methodology
– Sector Definition & Examples
– Market Commentary

4 – Report Synopsis – Revenue & Growth

5 – Report Synopsis – Costs & Profitability

SECTION ONE
REVENUE & GROWTH

7 – Market Size Details
– Industry Revenues, Companies, & Facilities
– Analysis 2017-2025
– 2026 & 2030 Forecasts

8 – Growth Benchmarks
– Sales per Company and Plant
– Analysis 2017-2025
– 2026 & 2030 Forecasts

9 – Product Lines Revenue

10 – BCG Matrix – Income vs. Revenue Growth

11 – Total Industry Sales by Month & Year (2021-2025)

12 – Inventory Value by Month & Year (2021-2025)

13 – Months of Inventory (2021-2025)

14 – Sector Revenue by Segments
– Business Concentration, Size, & Structure

15 – Market Size by State
– Market Size and Rankings

16 – Market Size as a % of State GDP

17 – Sales as a % of State Manufacturing

18 – Market Segmentation by Business Size

19 – Market Segmentation by Business Size
– Business Size Segments – 1-4, 5-9, 10-20, 21-50, 51-100, 101-250, & 250+ employees
– Companies, Facilities, Sales, Employees & Payroll

20 – Segmentation by Concentration (Top 50 Companies)
– Concentration Segments – Top 4, 5-8, 9-20, & 21-50 companies
– Companies, Facilities, Sales, Employees & Payroll

21 – Market Share of Top 50 Companies

22 – Subsector Market Share of Top 50 Companies

23 – Segmentation by Business Structure
– Business Structure Segments – C-Corporations, S-Corporations, Partnerships, & Sole Proprietorships
– Companies, Facilities, Sales, Employees & Payroll

24 – Revenue per Company by State

25 – Revenue per Company by Segments

26 – Revenue per Facility by State

27 – Revenue per Facility by Segment

28 – Subsector Market Size & Growth

29 – Subsector Sales per Company & Plant

30 – 5-Year Consolidation Analysis

31 – Employment Consolidation Analysis

32 – Subsector Consolidation Analysis
– Number of Companies & Facilities

33 – Subsector Consolidation Analysis
– Facilities & Employees per Company

SECTION TWO
COST, CAPITAL & FINANCIALS

35 – Profitability & Financial Ratio Analysis

Page 36 – Balance Sheet Metrics
– Assets and Liabilities indexed to industry revenue at 100
– 16 Current & Non-Current Assets Categories
– 15 Short-term, Long-term Liabilities, & Net Worth

37 – OPEX
– Industry OPEX Analysis
– 2017-2025 Trends, 2026 & 2030 Forecasts

38 – OPEX by Company & Plant
– OPEX per Company & Plant
– 2017-2025 Trends, 2026 & 2030 Forecasts

Page 39 – OPEX Detail
– 6 Employee Expense Categories
– 8 Cost of Material Categories
– 6 Buildings and Equipment Categories
– 8 Other Operating Expense Categories
-Inventory Breakdown: finished goods, work-in-progress, materials and supplies

40 – Production Material Costs & Tariff Analysis
– Top Production Material Costs Breakdown
– Industry & Material Tariff Analysis – % of costs, import %, tariff costs, source countries

41 – Producer Pricing Index
– 2017-2025 Trends, 2026 & 2030 Forecasts
– Monthly PPI Figures for the Past 4 Years

42 – Plant Utilization & Hours
– Plant Utilization Rate
– Plant Operational Hours per Week
– 2022-2025 Historical Figures by Quarter

43 – Reasons for Non-Full Production
– 7 Categories Quarterly Survey Results for Past 2 Years

44 – Productivity & Employment
– Revenue per Employee
– Total Number of Employees
– Employees per Company
– 2017-2025 Trends, 2026 & 2030 Forecasts

45 – Employee Productivity by Segments

46 – Employee Productivity by State

47 –Subsector Sales & Payroll per Employee

48 – Payroll
– Payroll per Employee, Company, & Plant
– 2017-2025 Trends, 2026 & 2030 Forecasts

49 – Payroll per Company by Segments

50 – Payroll per Plant by Segments

51 – Payroll per Employee by Segments

52 – Payroll per Employee by State

53 – Employee Composition
– % of Employees for 27 Job Categories

54 – Job Categorization Pay Ranges
– Pay Bands – Bottom 10% & 25%, Mean, Top 25% & 10%

55 – Top 20 Jobs Breakdown

56 – Top 20 Jobs Pay
– Pay Bands

57 – Employees per Company by Segments

58 – Employees per Plant by Segments

59 – Facilities per Company by Segments

60 – Total Employment by State

61 – Population to Every Employee by State

62 – Employees per Facility by State

63 – Overview of Kentley Insights


Download a Sample Report


Below is a free sample report download. The 2026 Aluminum & Copper Forging Market Report has the same layout and data sets as the sample report.

Wood Kitchen Cabinet Countertop Manufacturing Report

Product Lines, Materials, and Jobs Covered in Report


PRODUCT LINES
Hot impression die impact, press, and upset nonferrous forgings
All other nonferrous forgings
Nonferrous forging, nsk, total

MATERIAL COST CATEGORIES
Nonferrous metal shapes, forms, sheet, strip, powder, and wire (excluding castings / forgings), excluding aluminum and copper
Metal forgings
Misc. aluminum-base alloy shapes and forms, including powder
Materials, ingredients, containers, and supplies, nsk
Cost of all other materials and components, parts, containers, and supplies consumed
Misc. copper-base alloy shapes and forms (exclud. wire products, ingot, castings, cathodes, anodes, pipe, tube, rods, bar)
Misc. fabricated metal products (excluding hardware, containers, screw machine, bearing components, castings, forgings, and wire)

INDUSTRY JOBS ANALYZED
Metal Workers and Plastic Workers
Other Production Occupations
Supervisors of Production Workers
Other Installation, Maintenance, and Repair Occupations
Material Moving Workers
Assemblers and Fabricators
Material Recording, Scheduling, Dispatching, and Distributing Workers
Engineers
Top Executives
Operations Specialties Managers
Business Operations Specialists
Sales Representatives, Wholesale and Manufacturing
Information and Record Clerks
Financial Clerks
Other Office and Administrative Support Workers
Construction Trades Workers
Drafters, Engineering Technicians, and Mapping Technicians
Secretaries and Administrative Assistants
Motor Vehicle Operators
Financial Specialists

About Kentley Insights


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